Tinting (colouring) of lenses calls for genuine artistic sensitivity, excellent colour vision and
a great deal of patience. Lenses react differently according to several different parameters
(light, materials, tints, etc.).
1- Preparing the tint baths |
| The tints are produced using immersion baths. Pigments are meticulously weighed to obtain the desired tint with minimum retouching. This is a very delicate operation, since an additional half gram is enough to give the tint a different shade. The primary baths (red, blue and yellow), which are easier to prepare, give a more even coloration while still making retouching possible. Heated to 94°C, the lens dilates, allowing the pigments to penetrate more easily. |
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2- Preparing the lenses |
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Lenses are sorted by substrate and tint. Their surfaces are then thoroughly cleaned to make sure they are free from any defect.
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3- Lens coloration |
| The lenses are immersed in tint baths prepared to produce the desired shade: brown, grey, green or Peps colours. Some lenses are tinted to match a particular model, with the tint's finesse depending on a succession of immersions in different baths. The length of time they are immersed also has to be taken into account. For example, creating a class 3 tint requires between 12 and 40 minutes depending on the type of substrate, whereas a class 1 tint lasts around one minute. Primary colour retouching is carried out for most lenses. Colour perception does, however, vary according to corrective lens type. This is why model-based tints are very often created manually to match the required colour as closely as possible. |
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4- Quality control |
| The lenses are cleaned every time they are removed from the bath to eliminate any excess colorant. They are then visually checked, with the tint's intensity and evenness verified against a reference tint under a ceiling light that accurately reproduces daylight. |
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5- Baking |
| During this step, all the lenses are then laid out on grids for the baking process. |
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6- Packaging or transfer to the next operation |
| Once the manufacturing process is complete, the completed lenses are either transferred to the anti-reflective coating stage, or passed to the quality control department for checking and packaging, prior to despatch to the customer. |
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